Dilo Systems GmbH, a Germany-based manufacturer of complete nonwoven lines, has entered into a strategic partnership with Kansan Group from Turkey, a specialist in nonwoven converting lines and end-of-line solutions, to deliver integrated nonwoven production lines targeting hygiene, medical, and technical applications.
Under this agreement, the partnership will combine expertise across the entire nonwoven manufacturing chain. The process begins with advanced fiber preparation and carding systems, enabling the use of both short and long staple fibers. These fibers are then formed into webs using carding or wetlaid methods. The wetlaid process, which utilizes headbox technologies like flowlip and inclined wire, is particularly suited for short-cut cellulose fibers. This allows for the production of materials with high absorbency and improved flushability, a key requirement for hygiene and medical products.
Web consolidation is achieved through multiple technologies. Needling machines, including those with “CycloPunch” and “MicroPunch” systems, provide uniform mechanical bonding, while hydroentanglement uses high-pressure water jets for spunlace bonding. These methods can be combined or used independently, offering flexibility for different product specifications.
A significant technical aspect of the collaboration is the integration of real-time monitoring and automated process control. Advanced software supports fully automated, computer-controlled production, optimizing efficiency and ensuring consistent product quality. The lines are designed for easy adaptation to various fiber types and product formats, enhancing versatility.
In the final production stages, Kansan Group’s converting and end-of-line equipment enables the transformation of nonwoven rolls into finished products, such as wet wipes, with high-speed automated systems. Sustainability is a key focus, with efforts to reduce energy consumption and support the use of recyclable materials. The modular design of the lines allows for future upgrades and adaptation to emerging market needs.